USAF Tests SpaceX’s Starshield on C-130J Super Hercules

Published on: July 2, 2025 at 2:52 PM
A C-130J Super Hercules aircraft from the Kentucky Air National Guard’s 165th Airlift Squadron lands at Barkley Regional Airport in Paducah, Ky., May 13, 2025. (U.S. Air National Guard photo by Dale Greer) Inset: A Starshield mini hatch-mount antenna installed on a C-130J Super Hercules at Dyess Air Force Base, Texas, Jun. 4, 2025. (U.S. Air Force photo by Senior Airman Emma Anderson)

The service is looking for an alternate rapid tactical communications and data-linking capability to better equip the mobility fleet for logistics in high-end, contested environments.

The 317th Airlift Wing at Dyess AFB, Texas, is working towards the Air Mobility Command’s (AMC) vision to have 25% of its fleet with alternative Line-of-Sight (LOS) and Beyond Line-of-Sight (BLOS) satellite broadband internet-based tactical communications and data link systems. Under the ‘25 by 25’ initiative by former AMC commander Gen. Mike Minihan, the 317th AW  tested on Jun. 4, 2025, the “advanced communications hardware for certification on a C-130J Super Hercules,” by installing a transceiver of SpaceX’s military-specific Starshield on the escape hatch.

The upgrade, which features the “latest carry-on, carry-off airborne tactical communications system,” has the goal of “enhancing situational awareness and command connectivity for future missions,” explained the press release. The system is known as the “Joint Deployable Airborne Package” and, paired with “hatch-mounted radio frequency antennas,” enables “commercial satellite communications through SpaceX’s Starshield Low Earth Orbit constellation, providing ultra-high-frequency, secure, beyond-line-of-sight capabilities.”

A Starshield mini hatch-mount antenna installed on a C-130J Super Hercules at Dyess Air Force Base, Texas, Jun. 4, 2025. (Image credit: USAF/Senior Airman Emma Anderson)

The advantage of the “mini hatch-mount” is that it does not require any modification to the airframe and can be handled by non-specialized maintenance personnel. “These enhancements support up to four independent tactical networks at varying classification levels through integrated network and server modules,” the release added. The U.S and its allies currently use the Link 16 tactical data link across their platforms, and a newer Link 22 is also being operationalized.

Rapid, modular, easy tactical communications

The images released on the DVIDS network showed a square-shaped antenna on an existing hatch that was raised from inside the cargo hold of the C-130J. Personnel from the U.S. Army’s 4th Joint Communications Support Element and the USAF’s 317th Aircraft Maintenance Squadron conducted “operational checks” by executing “test cards”; a “high frequency radio”; scanning “frequency interference with a spectrum analyzer,” according to the captions.

U.S. Army Staff Sgt. Anthony Matute, 4th Joint Communications Support Element frequency engineer, installs a Starshield mini hatch-mount antenna on a C-130J Super Hercules at Dyess Air Force Base, Texas, June 4, 2025. (Image credit: USAF/Senior Airman Emma Anderson)

The release quoted Joint Communications Support Element portfolio manager Darrell Wheat, who said the goal is to offer joint force commanders “real-time, accurate information while in transit, enabling informed decisions.”

“Previously limited by size and cost, these capabilities now offer greater flexibility to support more users,” added Wheat. The terminals can “seamlessly” integrate with “existing aircraft systems,” allowing “quick installation and straightforward maintenance by standard maintenance crews.”

“These plug-and-play upgrades are designed for rapid setup before a mission and can be removed within minutes,” said 317th Operations Support Squadron manager Clay Holt. Holt stressed on elimination of the need for “permanent modifications” on the aircraft and “specialized training” for the crews, which are important advantages.

The system enhances “secure, in-flight connectivity for C-130J operations”; boosts “situational awareness and command connectivity”; and “supports agile operations aligned with adaptive basing and resilient communications.” This also reflects the use of the new system in Agile Combat Employment (ACE) operations that are defining the service’s effort in both the European and Pacific theaters, where the C-130 would remain the workhorse of its tactical logistics sorties.

Airman 1st Class Daniel Stang from the 317th Aircraft Maintenance Squadron scans for frequency interference with a spectrum analyzer, at Dyess Air Force Base, Texas, June 4, 2025. (Image credit: USAF/Senior Airman Emma Anderson)

AMC’s ‘25 by 25’

The AMC’s ‘25 in 25’ initiative “aims to equip 25 percent of AMC’s fleet with in-flight communications for both secret and unclassified information by the end of 2025,” explained the service. Maj. Ryan Robinson, AMC A346 tactical data link subject matter expert, said “this supports the broader strategy of adaptive basing, resilient communications and distributed operations.”

A Jul. 2024 Air Space and Forces report about Minihan’s revelation to the House Armed Services Committee that the ‘25 by 25’ initiative “regrettably, is not possible” by FY 2025, laid out its use cases: “The connectivity […] would include fast download speeds and detailed data such as the security situation at the destination, potential air-to-air and surface-to-air threats, availability of fuel at the destination, the ability to rapidly divert, and the ability to see where safer landing places, with necessary support, are available, under combat conditions.”

Master Sgt. Kyle Bone, Mission System Operator command manager, assigned to Air Mobility Command Headquarters, Scott Air Force Base AFB discusses command and control tactics, training and procedures with Air Battle Managers and Weapons Directors during Bamboo Eagle 24-3 at Nellis AFB, Nevada, Aug. 6, 2024. (Image credit: USAF/Senior Airman Josey Blades)

This was followed by the AMC testing a “Battle Management Maneuver System” during Exercise Bamboo Eagle 24-3 in early Aug. 2024 over the Eastern Pacific Ocean and across the Western United States. This drill saw KC-46 aircrew experimenting with Executive Communication Kits (ECKs), “allowing crew members to turn a satellite communication (SATCOM) connection into NIPR and SIPR connections.”

“Additionally, through an external antenna, crew members tested voice over secret internet protocol (VOSIP) communications access,” added the release. Aircrew also tested an “experimental Beyond-Line-of-Sight (BLOS) and Line-of-Sight (LOS) tactical data link integration hatch” on a C-130. It is not known whether this was the commercial Starlink or a military Starshield system.

Col. Jeremy ‘Grimm’ Gould, Future Operations and Sensitive Activities division chief at Air Mobility Command called it a “successful use of several non-standard communications.” The “self-contained Roll On/Roll Off Hatch terminal” installed aboard the C-130 escape hatch “provided high-throughput connectivity with an automated primary, alternate, contingency, and emergency communication plan.”

SpaceX and U.S. military

SpaceX has launched nearly 4,000 LEO-based Starlink satellites since 2019. Starshield meanwhile has launched nearly a dozen prototype satellites since 2020 from SpaceX’s Falcon 9 rockets, Reuters reported in Mar. 2024 quoting unidentified sources. This “helped position” SpaceX for a roughly $200 million contract, before a bigger $1.2 billion by the National Reconnaissance Office (NRO).

Having a large constellation of hundreds of LEO-positioned satellites in a “proliferated” architecture is also in line with the U.S. Space Force’s PWSA (Proliferated Warfighter Space Architecture). The project’s Transport Layer and Tracking Layer provide a resilient, low-latency communications relay network, and detect and track missiles, respectively. General Atomics also conducted in Jan. 2025 a series of trials of a Gray Eagle Extended Range drone remotely controlled through a Proliferated Low Earth Orbit satellite constellation.

However, the USAF availing SpaceX’s services is not new. Stars and Stripes reported in Mar. 2023 about the 730th Air Mobility Wing showing off one of its three new terminals of the civilian-use Starlink at Yokota Air Base in Japan during the visit of the Air Force Expeditionary Center commander Maj. Gen. John Klein. “A Starlink terminal set up inside a C-130J Super Hercules airlifter at Yokota allowed Klein to video conference with an airman who was using a Starlink terminal on Diego Garcia, an island more than 5,000 miles away,” the report said.

Starlink was also used extensively in the first year of the Ukraine-Russia war, until Musk complained about its vulnerability to Russian electronic and cyber attacks. Starshield meanwhile has been used by the U.S. Marine Corps and installed aboard U.S. Navy warships too.

U.S. Marines Corps Cpl. Lucas Procopio, a data systems administrator with Marine Wing Communications Squadron 18, Marine Air Control Group 18, 1st Marine Aircraft Wing, checks the network connectivity of a Starshield satellite at Marine Corps Air Station Iwakuni, Japan, Feb. 6, 2025. (Image credit: USMC/Cpl. Samantha Rodriguez)

Another use case manifested with the U.S. Navy’s Air Test and Evaluation Squadron 30 (VX 30) “Bloodhounds”, based at NAS Point Mugu in California, installing a Starlink on one of its two KC-130Ts in Sep. 2024. Naval Air Systems Command (NAVAIR) confirmed to The War Zone that the KC-130T was “modified with Starlink equipment to relay communications and data beyond-line-of-sight, providing mobile range infrastructure for operations on the Point Mugu Sea Range.”

One of many wireless access points for the Starshield, Department of Defense variant of Starlink, system installed in the passageways and spaces aboard USNS Joshua Humphreys (T-AO ) provides a 5G connection to the civil service mariners (CIVMAR) while at sea. (Image credit: USN/Ryan Carter)

The range is used to trial several missiles and hypersonic missiles over the Pacific Ocean off the U.S.’s western seaboard. Multiple air and sea assets spread out over the tested weapon’s intended route, interconnected with high-speed satellite internet network, helps real-time relaying of data back to the test facilities.

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Parth Satam's career spans a decade and a half between two dailies and two defense publications. He believes war, as a human activity, has causes and results that go far beyond which missile and jet flies the fastest. He therefore loves analyzing military affairs at their intersection with foreign policy, economics, technology, society and history. The body of his work spans the entire breadth from defense aerospace, tactics, military doctrine and theory, personnel issues, West Asian, Eurasian affairs, the energy sector and Space.
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