Russia’s Su-57 Flies with New Izdeliye 177 ‘Gen. 5’ Engine

Published on: December 22, 2025 at 9:12 PM
The Su-57 T-50-052 airframe prepares to take off with the Izdeliye 177 engine. Inset: a close-up of the Izdeliye 177's nozzle. (Both images, credit: UAC)

The development of the Izdeliye 177 appears to be driven by the need to upgrade the earlier Su-57 production models and offer a new powerplant to international customers.

Russia’s United Aircraft Corporation (UAC) announced on Dec. 22, 2025  the test flight of an Su-57 Felon (airframe T-50-052) with a new Izdeliye 177 (Russian for ‘Product 177’) Gen. 5 engine – a powerplant it had revealed in the Dubai Air Show.

Photos and videos released by UAC on its Telegram channel showed the Product 177/Izdeliye 177 engine installed on the Su-57’s port (left) side, distinguished from the older engine by the serrated nozzle. The older Stage 1 Izdeliye 117, derived from the Su-35’s AL-41F-1S afterburning turbofan, is on the starboard (right) side.

The Su-57 was flown by UAC test pilot Roman Kondratiev, and landed with a brake-chute, with UAC saying the test “proceeded normally in accordance with the flight mission requirements.”

As per Russian reports, UAC statement and the 177’s product catalogue, the development and introduction of the engine appears to be driven by both the need to upgrade the earlier Su-57 production models and to offer another powerplant to international customers operating the compatible Sukhoi Su-30 Flanker, which uses the AL-31F/FP.

This nevertheless represents a dogged arms marketing effort for Russian arms in general. The effort includes the Su-57, the weaponized Yak-130M, the Su-75 Checkmate (in the run up to a scheduled first flight in 2026), and other Russian weapons to make up for its recent slump in any big-ticket defense deal, with the West and China having briefly captured that space.

Su-57, its engines and Russian powerplants

As per reports from 2023, the ten Su-57s delivered to the Russian Aerospace Forces (RuAF) until the end of that year from the Komsomolsk-on-Amur plant, and all future production batches, were flying with the Stage 2 Izdeliye/Product 30 (or the AL-51F-1). All these engines are developed by the UEC’s NPO Saturn.

Airframes produced until 2023 were flying with the AL-41F-1S, which produces a  142 kN afterburner thrust. The AL-31F/FP generates 123 kN, and the AL-51F-1 (Izdeliye 30) a 162 kN thrust. The new Izdeliye 177 stands at 156 kN, and the Izdeliye 177S export version at 142 kN.

Izdeliye 177 and 177S development goals

UAC’s statement quoted the Director of the A. Lulka Design Bureau under the United Engine Corporation (UEC), Yevgeny Marchukov: “The fifth-generation aircraft engine ‘Product 177’ is a cutting-edge development of the United Engine Corporation for operational-tactical aircraft. The first test flight marked the beginning of […] flight tests of the Su-57 with the latest engine. The new engine operated normally and demonstrated reliable operation as part of the Su-57 aircraft.”

A bottom view of the Su-57 flying overhead with the Izdeliye 177 installed on the port side, as shown by the serrated nozzle. (Image credit: United Aircraft Corporation on Telegram)

Izvestia, reporting on the 177S’s unveiling at Dubai, claimed the Su-57E (the Felon’s export variant) has been bought by Algeria with two airframes, and plans to expand to a full squadron of 12 units soon. The report added the new engine delivers 14.5 tons of thrust, has “three times” service life of the AL-41F1, allows the Su-57 to maintain supersonic speed without afterburners (meaning a ‘supercruise’ capability), and can be installed on existing aircraft without any modifications. This means that “re-engining of existing Su-57 aircraft can be completed quickly,” added the report.

Whether the RuAF will actually re-engine all its pre-2023 Su-57s with the Izdeliye 177 remains to be seen. UAC officials and unofficial pro-Kremlin Telegram channels have claimed in the past these Su-57s remain capable with the AL-41.

The aircraft itself recently revealed its rear, front underbelly and side internal weapons bays for the first time, and in December 2024 was also spotted with one flat 2D thrust vectoring nozzle. This too was installed on the T-50-2 on the same (port/left) side.

Images of product information banners of the Izdeliye 177 and the 177S, possibly from Dubai Air Show, suggest the Su-57 ‘052’ flight with the Izdeliye 177 is marketing the 177S to foreign customers. The 177 and 177S are pitched as “prospective” turbofan engines for “Gen. 4++” (4.5), “Gen. 5” fighters and “full compatibility with AL-31F/FP equipped platforms.”

The banner describes the 177 itself as a Gen. 5 engine, with Full Authority Digital Engine Control (FADEC). FADEC allows automation of optimal engine operation in various flight regimes and improved health/fault monitoring, thereby unburdening flight and technical crews. The engine has a three-stage low pressure compressor, with thrust-vector control – a signature staple across Russian Gen. 4, 4.5 and 5 platforms.

India stands to gain

As mentioned earlier, though the 177S, UAC and UEC are targeting current users of the AL-31FP that primarily power major Su-30 users like the Indian Air Force. Eighty-four of the IAF’s 272 Su-30MKIs (minus the 12 that have been lost in crashes so far) have been poised for a major upgrade over the next three-four years.

A major system is the domestically-made Virupaskha Gallium Nitride (GaN) AESA radar, among other improved displays, navigation, encrypted communication, a new Digital Flight Control Computer, avionics, mission computer and Electronic Warfare (EW) suites.

These have been developed by the Electronics and Radar Development Establishment (LRDE), Defence Avionics Research Establishment (DARE) of India’s state-run Defence Research Development Organization (DRDO) and Bharat Electronics Limited (BEL). However, as Indian reports have stated, there will be no engine upgrade for India’s Su-30 fleet, which will retain the AL-31FP.

This decision has faced some criticism from Indian defence commentators, who point out the older engine limits the capabilities and power requirements of the new upgrades in particular, and the Su-30MKIs in general. These would otherwise be brought on par with the Russian Su-30SM or the PLA Air Force’s J-16s.

 

TAGS: Military Aviation, Russia, Su-57 Felon, United Aircraft Corporation, Sukhoi Design Bureau, United Engine Corporation, Izdeliye 177

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Parth Satam's career spans a decade and a half between two dailies and two defense publications. He believes war, as a human activity, has causes and results that go far beyond which missile and jet flies the fastest. He therefore loves analyzing military affairs at their intersection with foreign policy, economics, technology, society and history. The body of his work spans the entire breadth from defense aerospace, tactics, military doctrine and theory, personnel issues, West Asian, Eurasian affairs, the energy sector and Space.
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